• Wafer Type Butterfly Valve with Chain Wheel Gearbox
  • Wafer Type Butterfly Valve with Chain Wheel Gearbox
  • Wafer Type Butterfly Valve with Chain Wheel Gearbox
  • Wafer Type Butterfly Valve with Chain Wheel Gearbox
  • Wafer Type Butterfly Valve with Chain Wheel Gearbox
  • Wafer Type Butterfly Valve with Chain Wheel Gearbox

Wafer Type Butterfly Valve with Chain Wheel Gearbox

No.Chain Operated | Galvanized Steel or SS304 Chain | For Overhead Pipeline Installation
The Laux Valve wafer type butterfly valve with chain wheel gearbox is specifically designed for pipelines installed at elevated positions where manual handwheel operation is impossible or unsafe. The chain wheel gearbox allows the operator to open, close, and modulate the valve from ground level by simply pulling the chain, eliminating the need for ladders, platforms, or aerial work platforms.
  • Wafer Type Butterfly Valve with Chain Wheel Gearbox
  • Wafer Type Butterfly Valve with Chain Wheel Gearbox
  • Wafer Type Butterfly Valve with Chain Wheel Gearbox
  • Descripción

  • miaoshu

Product Overview

The Laux Valve wafer type butterfly valve with chain wheel gearbox is specifically designed for pipelines installed at elevated positions where manual handwheel operation is impossible or unsafe. The chain wheel gearbox allows the operator to open, close, and modulate the valve from ground level by simply pulling the chain, eliminating the need for ladders, platforms, or aerial work platforms.

This combination of a compact wafer butterfly valve and a self-locking worm gearbox with chain wheel drive is widely used in water treatment plants, pumping stations, HVAC systems, and industrial facilities where valves are mounted 2-8 meters above the floor. The chain is available in two material options: cost-effective galvanized steel (standard) or corrosion-resistant SS304 stainless steel (premium) for marine, coastal, chemical, and food-grade applications.

✔ Key Advantage

Chain wheel operation converts a 90-degree valve turn into a simple pulling motion at ground level. The worm gear's self-locking design holds the valve position automatically — no chain lock or additional braking device required. Safe, economical, and maintenance-free operation for overhead valves.

Chain Wheel Operation & Installation Concept

The chain wheel gearbox is mounted on the valve's ISO 5211 standard mounting pad. A continuous loop chain hangs from the chain wheel down to an accessible height (typically 1-2 meters above floor level). Pulling one side of the chain rotates the worm shaft, which drives the worm gear and opens the valve. Pulling the opposite side closes it. Chain length is customized to the actual installation height.

Chain Wheel Operation — Ground-Level Control for Overhead ValvesCeiling / Support StructureElevated PipelineWafer ValveDN50-DN600Worm GearBoxCHAINWHEELChain (pull to open)Chain (pull to close)Operator at floor level pulls chainFloor LevelInstallation height 2-8m (chain length customized)

Key Features

  • Chain Wheel Gearbox Operation — Continuous loop chain drive replaces the handwheel. Valve can be operated safely from ground level, eliminating ladders, platforms, and fall hazards.
  • Self-Locking Worm Gear — The worm gear mechanism is inherently self-locking: the valve stays in any set position without a locking device, even under flow-induced torque and vibration.
  • Two Chain Material Options — Galvanized Steel (standard, per EN 818-4 / DIN 5687-2) for indoor and general service, or SS304 Stainless Steel for marine, coastal, chemical, and hygienic applications requiring maximum corrosion resistance.
  • Custom Chain Length — Chain length is calculated based on installation height (typically 2-8 meters) plus 1-1.5 meters of free hanging length for comfortable operation. Standard lengths: 3m / 5m / 8m / 10m, or cut to exact requirement.
  • Compact Wafer Body — Short face-to-face dimension (EN 558 Series 20 / API 609 Short) for sandwich installation between flanges. Lightweight, space-saving, and economical.
  • Bi-Directional Bubble-Tight Shut-Off — EPDM or NBR seat achieves zero leakage in both flow directions at full rated pressure per ISO 5208 Rate A.
  • High Gear Ratio for Large Valves — Worm gear ratio from 1:24 to 1:40 provides 24-40x torque multiplication, making large-diameter valves (DN300-DN600) easy to operate by one person.
  • ISO 5211 Standard Mounting — Standardized mounting pad ensures correct gearbox-to-valve interface and allows future automation with pneumatic or electric actuator.
  • Position Indicator — Clear open/closed position indicator on gearbox shows valve status at a glance from ground level.
  • 100% Factory Tested — Shell test at 1.5x rated pressure and seat test at 1.1x per API 598 / EN 12266-1.

Chain Material Options — Galvanized Steel vs SS304Galvanized Steel ChainStandard / Economical Choicezinc-galvanized linksFeatures✓ Hot-dip zinc galvanized (EN 818-4)✓ Good general corrosion protection✓ Cost-effective for standard duty✓ Ideal for indoor / dry service✖ Not for marine/chemical serviceSS304 Stainless Steel ChainPremium Corrosion-Resistant Choicebright stainless finishFeatures✓ Austenitic 304 SS (EN 818-4 / A2)✓ Excellent marine & chemical resistance✓ No coating to wear off — long life✓ Food & pharmaceutical approved✓ Ideal for outdoor / coastal / offshore
Galvanized Steel Chain SS304 Stainless Steel Chain
Material Carbon steel, hot-dip zinc galvanized Austenitic stainless steel 304 (A2)
Standard EN 818-4 / DIN 5687-2 EN 818-4 / DIN 5687-2
Corrosion Resistance Good (indoor/dry) Excellent (outdoor/marine/chemical)
Typical Service Water, HVAC, indoor plants Coastal, offshore, food, pharma, chemical


Standard chain lengths:
 3m / 5m / 8m / 10m / custom cut. Required length = installation height above floor + 1.0-1.5m free hanging. Example: valve at 3.5m, order 5m chain.

Technical Specifications

Parameter Specification
Valve Type Concentric Wafer Butterfly Valve
Size Range DN50 – DN600 (2" – 24")
Pressure Rating PN10 / PN16 / Class 150
Body Material Ductile Iron ASTM A536 65-45-12 (standard); CF8/CF8M SS (optional)
Disc Material Ductile Iron + Epoxy/Nylon Coating; CF8M SS (optional)
Stem Material 416 SS / 420 SS / 316 SS (optional)
Seat Material EPDM (standard) / NBR / Hypalon
Face-to-Face EN 558 Series 20 / API 609 Short Pattern
Flange Drilling EN 1092-2 PN10/PN16 / ASME B16.5 Class 150
Gearbox Type Worm gearbox with chain wheel drive
Gearbox Ratio 1:24 / 1:32 / 1:40 (by valve size)
Gearbox Housing Ductile iron / aluminum, epoxy coated
Chain Wheel Cast iron / steel, zinc plated
Chain Material Galvanized Steel (standard) / SS304 (option)
Chain Standard EN 818-4 / DIN 5687-2
Chain Length 3m / 5m / 8m / 10m / custom
Mounting Interface ISO 5211 standard mounting pad
Temperature Range EPDM: -20°C to +90°C; NBR: -10°C to +70°C
Leakage Rate Bubble-tight (ISO 5208 Rate A)
Test Standard API 598 / EN 12266-1
Design Standard API 609 Category A / EN 593

Applications

  • Water Treatment Plants — Filter banks, clearwells, chemical dosing lines with overhead pipework
  • Pumping Stations — Suction and discharge isolation for pumps installed in deep pits or elevated manifolds
  • Wastewater Treatment — Aeration lines, sludge lines, and pipe galleries where valves are mounted high
  • HVAC & District Heating — Overhead chilled water and hot water mains in plant rooms and tunnels
  • Cooling Towers — Elevated condenser water lines and tower isolation
  • Industrial Plants — Overhead process water, utility lines, and compressed systems
  • Marine & Offshore — Ballast, seawater, and fire mains (SS304 chain recommended)
  • Food & Beverage — Hygienic overhead lines (SS304 chain, EPDM seat)


Frequently Asked Questions

Q: How long should the chain be for my installation?

A: Measure the vertical distance from the floor to the chain wheel center, then add 1.0-1.5 meters of free-hanging chain for comfortable reach. Example: valve center at 4m above floor, order 5m chain. If unsure, send us the installation drawing and we will calculate the correct length.

Q: How many chain pulls are needed to fully open the valve?

A: For a butterfly valve (90-degree rotation) with a gearbox ratio of 1:24, the chain wheel must make 6 complete rotations (24 x 90° / 360°). With a typical chain wheel of 250mm pitch circle, each full rotation requires approximately 0.8m of chain travel, so a DN300 valve takes roughly 5m of chain pulling to fully open. This takes about 30-45 seconds of continuous pulling.

Q: What is the difference between galvanized steel and SS304 chain?

A: Galvanized steel chain has a zinc coating that protects the steel core and is ideal for indoor, dry, or general outdoor use. SS304 stainless steel chain is inherently corrosion-resistant (no coating to wear off), making it the right choice for marine, coastal, chemical, food, and pharmaceutical environments where salt or chemicals would eventually attack the zinc coating.

Q: Is the chain wheel gearbox self-locking?

A: Yes. The worm gear drive is inherently self-locking — the valve holds its position automatically, even under flow-induced torque and vibration. No chain locking device is required, though an optional padlockable chain stop is available for lockout/tagout safety procedures.

Q: Can the chain wheel valve be automated later?

A: Yes. The valve is fitted with an ISO 5211 standard mounting pad. The chain wheel gearbox can be removed and replaced with a pneumatic or electric actuator at any time, using the same mounting interface. No pipe modification needed.

Q: What is the maximum installation height?

A: Chain wheel operation works reliably for installation heights up to 8 meters. For heights beyond 8m, a chain guide tube is recommended to prevent chain sway, or an electric actuator should be considered.

Q: Does the chain need maintenance?

A: Minimal. For galvanized chains in dry indoor service, periodic light oiling (once per year) is sufficient. For SS304 chains, no lubrication is required in most services. Inspect the chain annually for link wear or deformation.

Ordering Information

To order, please specify: size, pressure rating, seat material, chain material (galvanized or SS304), chain length, and installation height. Our sales team will confirm the gearbox size and provide a complete quotation.

Email: james@lauxvalve.com | Tel / WhatsApp: +86 18920833829

Laux Valve — Professional Butterfly Valve OEM Manufacturer Since 2011 | ISO 9001 & CE Certified | Factory Direct Pricing

Butterfly Valve Manufacturing Process
From Technical Confirmation to Final Delivery



Standardized Quality Control Process

From raw material inspection to final delivery, every butterfly valve undergoes a comprehensive quality inspection to ensure reliable performance and compliance with international standards.




International Certifications

Manufactured to international quality standards and certified for global industrial and potable water applications.





 

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